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Model ACS - Auto Clean System
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- SYSTEM DETECTS WHEN SENSOR NEEDS CLEANING and automatically extracts the sensor from the process and flushes it clean.
- NO NEED TO MANUALLY MONITOR the sensor diagnostics
- SYSTEM works with HART® or FOUNDATION™ fieldbus compatible transmitters
- NO LABOR required to clean the sensor
- MINIMIZES pH DRIFT due to reference junction coating
- MANUAL RETRACTION for sensor maintenance
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FEATURES AND APPLICATIONS
The Auto Clean System is designed to eliminate the high cost of labor associated with
continuously removing and cleaning of a pH sensor in coating processes. As a sensor becomes
coated the ionic exchange between the reference cell and the liquid being measured becomes
compromised. As the ionic exchange diminishes, pH offsets start to develop. If left unattended,
the offset will increase significantly resulting in inaccurate pH readings. The sensor’s
reference impedance diagnostic is a real time measurement that detects surface coating on a
sensor. The Auto Clean System uses this diagnostic to trigger a cleaning cycle. A predetermined
impedance value is programmed to activate a relay when the set-point has been breached. The
sensor is then automatically retracted to the service position isolating the sensor from the
process without disrupting the process flow or causing any pressure drops. Once the sensor is
in the service position the rinse cycle will begin. The rinse cycle continues until the minimum
impedance set-point is reestablished. The now clean sensor is re-inserted into the process
automatically. Maintenance personnel no longer need to spend time doing tedious sensor cleaning
to keep the pH measurement working properly. This modular system gives the end user the freedom
to integrate any HART® capable Rosemount Analytical transmitter with either type of retraction
mechanism, pneumatic or electronic.
The HART® system:
The HART® system uses a HART® Interface Module (HIM) to activate the retraction of the sensor
once a reference diagnostic set-point has been breached. The HART® Interface Module (HIM) not
only supplies power to the transmitter, but monitors the reference impedance diagnostic of
the sensor. The HART® communication protocol transmits the primary variables and all diagnostic
variables to the bus. The HIM can then monitor the reference impedance from the bus. Once the
predetermined reference impedance set-point has been breached a relay activates, applying the
proper signal to remove the sensor from the process. Once in the retracted position, the
flushing of the sensor begins. The flushing cycle stops once the reference impedance drops
back below the pre-configured diagnostic set-point. At that point the signal is reversed and
the sensor is then automatically re-inserted into the process.
The FOUNDATION™ fieldbus system:
The FOUNDATION™ fieldbus system uses a Rosemount 848L Logic Transmitter to activate the retraction
of the sensor once a reference impedance diagnostic setpoint has been breached. The 848L is
programmed to monitor the reference impedance of the pH sensor and activate a relay to start
the cleaning cycle. Once the Pasve valve has rotated the sensor into the service position the
cleaning cycle will commence. The flushing cycle stops once the reference impedance drops back
below the pre-configured diagnostic set-point. At that point the sensor is then automatically
re-inserted into the process.
Pasve Valve - Pneumatic Actuation:
The Pasve rotary valve provides safe extraction of the pH sensor from the process without the
need to shut down the process or cause pressure or flow disruptions. The Pasve valve rotates
the sensor into the service position and completely seals the sensor from the process preventing
any cross contamination. The actuators of the Pasve valve are either electric or pneumatic.
GENERAL SPECIFICATIONS
| Wetted Materials: | 316LSS, PTFE, graphite (optional) |
| Maximum Temperature: | 100°C (212°F) |
| Maximum Pressure: | 232psig (16bar) |
| Cleaning Ports: | Ľ" NPSF |
| Compatible pH Sensors: | 396PVP, 396P, 3300HT & 3300HTVP |
| Process Temperature: | -10 to 140°C |
| Inputs: | 100 TO 240 VAC 50 W |
| Output: | 24VDC 2.1A |
FOUNDATION™ is a trademark of Rosemount Analytical
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