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Stay in TUNE with LOOPtips        

Brought to you by:
John Egnew
Training Consultant and Instructor for Emerson Process Management

LOOPtip #14:  Make Your Tank Level Behave

Symptom:  Are your tank levels not performing as desired? Are you unable to predict the time required for the level to return to setpoint?

Probable cause: Controller tuning is probably not set with the best gain and reset to achieve your objectives.

Corrective action: The controller tuning is based on the open loop response test results. (See Loop Tip #13). This test will determine the process gain in terms of ______ /time. 

 

The calculations shown here are based on conservative tuning. 

             Controller gain = 2 (or 50% proportional band)

            
Controller reset =           2                 = _______ time/repeat
                                                Process gain 

Settling time =                 6                = ________ time

                                    Process gain

The settling is the time required for the process variable to return to setpoint.  There will probably be some minor overshoot of PV past SP, but this should not be significant.  If a shorter settling time is desired, more aggressive tuning of gain and reset can be used. 

 

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