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  Nuclear Power > FlowScanner > Strain Gauge Interface Module
         
 


The FlowScanner 6000 is a powerful valve diagnostic tool that helps you evaluate the condition of most Air Operated Valves and analyze operating forces from measured actuator pressure. In certain situations, you may want the added ability to measure forces more directly through strain gauge sensors attached to the valve stem. Adding a Strain Gauge Interface to your FlowScanner 6000 will give you that capability. The interface is well matched to the high resolution and range of the FlowScanner 6000 input channel — it will give you a low-noise signal that can measure and graph the range of loads on the stem from light friction up to full seating forces.

The Strain Gauge Interface Module is designed for easy integration and use. The interface module mounts in the accessory pocket of the FlowScanner 6000 operating case and draws power from the FlowScanner 6000—no external power source is required.

Cabling is simple with the Strain Gauge Interface Module. Using a standard Teledyne QSS connection, the sensor cable can be integrated with other valve connections in a common cable and tubing tether. Because this single, short tether carries the control signal, the travel signal, four pressure lines, and the strain gauge signal, you’ll only need to run one line from the FlowScanner 6000 to the valve assembly. The cable is well suited to the vast majority of AOVs. For AOV assemblies requiring more pressure or auxiliary signal lines, you can use a second bundle or individual lines.

For added convenience, you can leave the cable tether attached to the FlowScanner 6000 during normal use, and then simply coil it inside the top cover for transport and storage. The strain gauge sensor cable can also remain connected to the interface.

Unique Features of the FlowScanner 6000 Strain Gauge Interface Module

Complete, compact integration — The Strain Gauge Interface is designed for easy integration and use with the FlowScanner 6000. Simply slip the interface module into the accessory pocket of the FlowScanner 6000’s operating case, and you’ll have a compact, highly portable field kit.

Shared power system — Unlike generic interfaces that require external power sources, the integrated Strain Gauge Interface Module draws power directly from the FlowScanner™ 6000.

Low power consumption — By consuming under 70 mA of current, the Strain Gauge Interface Module maximizes the life of the battery in the field.

Direct connection to Teledyne QSS stem sensors — With Strain Gauge Interface Module, you can use a standard connection with the popular Teledyne QSS and c-clamp sensors. An interface cable is provided with the module. The cable can be interchanged with the Teledyne system for MOVs, which allows for easy field replacement.

Accuracy maintained —The Strain Gauge Interface Module is designed to operate from an 11-15 VDC input providing accurate readings over the full range of battery and AC operation of the FlowScanner™ 6000.

Low-noise, high accuracy circuitry — Thanks to its modular circuitry and the clean power provided by the FlowScanner 6000, strain signals from the Strain Gauge Interface Module are exceptionally clean and usually do not require filtering. You can be confident of the full rated accuracy of the strain gauge sensors: each Strain Gauge Interface Module is tested to confirm accuracy of at least 0.05% FS.

Full software support — The FlowScanner 6.1 software fully supports the use of the Strain Gauge Interface Module with QSS sensors. Using stem material properties, the software allows you to read forces directly, as well as graph and analyze for forces, such as friction and seat load for sliding stem valves and operating torque for rotary valves. The software also gives you automated calculation and re-test capabilities.

 

 
 
 

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Enables direct measurement within the valve stem
   
Measures and graphs pressure, from light friction to full seating forces
   
Integrates easily with the FlowScanner 6000
 
       
       

 

 

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Last Updated: April 1, 2008


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