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Beer Release - Packaging Modernization

The modernization involved four Bottle Lines, three Can lines and one Keg Line. Emerson Process Management provided the necessary FIX 6.0 application programming and associated PLC-5 programming to allow Filler operators to select brands, change brands, query availability of releasable brands.

Provided real-time production scheduling information to plant floor operators from Sybase SQL servers via Intellution FIX 6.0. Allowed for operators to upload revised
production schedules based on real-time beer brand and packaging system availability.

Programmed PLCs, developed FIX applications for Filler workstations, including SQL queries against Sybase database to download production scheduling information. Integration and programming primarily involved the Bottle Line, Can Line and Keg Line Fillers.

First bottle line to be implemented was monitored for its performance for two weeks, with minor features ironed out and enhancements developed. Then each of the other seven packaging lines was rolled out over the next several weeks.

Project was completed on time, within budget, with several quality enhancements provided that were not part of the original scope.

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Problem:

Modernization of methods for packaging operators to select/change brands, query brand availability from Brewing, reduce downtime due to real-time production scheduling updates, and on-line scheduling updates/modifications.


Solution:

Emerson Process Management worked on this project as part of their preferred-vendor contract with the customer.

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