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Gas Plant Optimization Program (GPOP)

Many mature gas processing plants were originally designed to handle fixed throughput, fixed composition inlets, and their pneumatic and early electronic control systems were designed for ease of operation rather than to extract maximum plant profitability. Over the years, some of these plants were expanded one unit at a time, with short-term, low-cost control solutions being added for each expansion without considering the optimization of the entire plant. Today, these plants have multiple variable-load, variable-composition inlet streams and a legacy of obsolete, maintenance-prone, and safety-compromised control devices. They need to improve their competitive advantage and mitigate their safety risks if they are to remain viable for the remaining life of the plant.

Emerson Process Management offers its proven Gas Plant Optimization Program (GPOP) that extracts maximum asset utilization from your plant. GPOP consists of 3 phases.

  • Phase 1 is the study that identifies strategies to maximize profitability and minimize safety and environmental risks for the entire plant.

  • Phase 2 is the implementation of Emerson Process Management' robust suite of control strategies and performance indicators, plus the implementation of any required control system and instrumentation, bringing the value identified in the study.

  • Phase 3, if needed, is our ongoing support for your optimized system. This ensures your continued competitive advantage.

Our suite of improved regulatory control strategies handles the load and composition variability of your plant, is inexpensive and user-friendly, and runs on industry-standard control system products. Our suite of real-time performance indicators provides the operator with easily-understood economic and operations metrics needed to make effective and timely business decisions.

GPOP enables your plant to reduce fuel and electric energy consumption, increase liquids recovery, reduce product giveaway, reduce environmental emissions, and make a more efficient use of personnel. The end result is that your gas plant becomes continuously efficient and responsive in a continuously changing production, processing, and downstream demand environment.

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