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Hytork® Air Fail Safe
Actuator |
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The Hytork® Air Fail Safe Actuator is for larger valves with higher
torque requirements, requiring reliable fail safe operation
utilising a unique in-built air reservoir giving fail safe action
without the torque losses inherent of spring designs. For
torque requirement valves up to 28500 inch.lbs (3220 Nm.) The
AFS (Air Fail Safe) actuator is designed to provide a high fail
stroke torque in a double rack and pinion actuator that cannot be
achieved using springs. All the safety and performance features of
double rack and pinion actuators are maintained as is the Hytork®
"XL"
reliability.
Using the time proven air accumulator system, and modern design
techniques, Hytork® produces air chamber modules with all the
pneumatic circuitry Safety protected within.
The HYTORK® AFS maintains the highest seen air supply pressure within
the chamber modules, to be released upon control demand. This design
also prevents closure "creeping" when air supply pressures drop,
which occurs with all spring return designs. Torque output is
constant in the powered stroke with only a small drop off on the
fail stoke. The available torques are proportional to the air supply
pressure. Spring changes for various air supply pressures need not
be made.
The AFS operates as a double acting actuator in both directions
until there is a loss of supply pressure. When this loss occurs, the
compressed air stored in the chambers powers the actuator to close
the valve. This makes the AFS Series suitable for use in ON/OFF and
MODULATING CONTROL situations while still providing the fail safe
requirement. The AFS is supplied already furnished with an
installed, direct mount solenoid valve. The coil type is selected to
suit your site requirements. This saves on site piping and ensures
the assembly has been fully tested.
Click here for information on Hytork®'s
Fail Safe & Safety Spring Removal System.
Related Documentation:
Actuator Features & Benefits:
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High Performance
In The Fail And Powered Strokes
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- Constant torque output during
normal operation.
- A very low torque drop off on the
fail stroke provides higher usable torque than spring designs.
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High Reliability
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- All components are located and
protected inside the air chamber modules.
- A proven, successful track
record.
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Compact Heavy Duty
Design
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- Similar in size to spring return
designs yet three times the power output.
- Central mounting over the valve
prevents pipe twisting.
- Balanced design eliminates the
need for support brackets.
- No side loads to wear the valve
stem packing.
- Lower actuator cost.
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Back To Top |
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4580AFS - Actuator Torque At
Various Air Pressures
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ACTION |
AIR SUPPLY PRESSURE (psi) |
40 |
50 |
60 |
70 |
80 |
90 |
100 |
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Power Strokes |
Torques (inch.lbs) from air
supply pressure |
| to open |
14204
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17755
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21306
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24857
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28408
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31959
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35510
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| to close |
14204
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17755
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21306
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24857
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28408
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31959
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35510
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Fail Stroke |
Torques (inch.lbs) when loss of supply
pressure occurs |
| at start of stroke |
14204
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17755
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21306
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24857
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28408
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31959
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35510
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| at end of stroke |
10653
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13316
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15980
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18643
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21306
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23969
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26633
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ACTION |
AIR SUPPLY PRESSURE (bar) |
3.5 |
4.0 |
4.5 |
5.0 |
5.5 |
6.0 |
6.5 |
| Power Strokes |
Torques (Nm) from air supply
pressure |
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to open |
2043
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2335
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2626
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2918
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3210
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3502
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3794
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to close |
2043
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2335
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2626
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2918
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3210
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3502
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3794
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| Fail Stroke |
Torques (Nm) when loss of supply
pressure occurs |
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at start of stroke |
2043
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2335
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2626
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2918
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3210
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3502
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3794
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at end of stroke |
1532
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1751
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1970
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2189
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2408
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2626
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2845
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Diagrams & Charts
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Positioner Operation

Protected from corrosion - protected from mechanical abuse.
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Solenoid Operation

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Dimensional Drawing

ISO F16 Valve Mounting Face

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NAMUR VDI/VDE Accessory Mounting Face |
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DIMENSION |
VERSION |
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Metric (mm)
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USA (inches)
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A
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130
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5.12
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B
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30
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1.18
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C
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M5
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10-24UNC
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D
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M20
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3/4UNC
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E
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25
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1
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F (pcd)
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165
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6.5
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G
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4.00
4.10
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0.157
0.161
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H
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30
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1.18
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J
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5
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0.197
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K
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M20
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3/4UNC
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L
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25
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1
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M (pcd)
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165
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6.5
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N (dia)
Location Ring
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129.95
129.89
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N/A
N/A
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P
square
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46.00
46.16
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1.811
1.817
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Weight
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130kg
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286lbs
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Materials Of Construction
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| Body, End Caps &
Chambers: |
Aluminum, Hard
Anodized,
Ceramigard
treated and
two part epoxy coated. |
| Pinion &
Thrust Washer: |
Steel, Cobalt Nickel
plated |
| Pistons:
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Aluminum |
| Safekey:
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316 Stainless Steel |
| Bearings: |
DURASTRIP MoS2
impregnated polymer |
| "O" Ring
Seals: |
Nitrile (Buna N)
rubber |
| Operating
times: |
Operating times will
vary depending on the torque of the valve being operated and the
supply air volume to the actuator. As a guide the normal
operating time to operate from open to close and vice versa for
both the supply and fail strokes is around 10 seconds. If faster
operating times are required, install quick exhaust valves at
the actuator. |
| Fail Stroke
frequency: |
Once the actuator
has been used in the fail stroke due to loss of supply pressure,
a minimum of 30 seconds must be allowed to charge the chamber
with supply air before the fail action is used again. |
| Operating
Pressures: |
Maximum operating
pressure 100psi (6.9 bar). Minimum operating pressure 40psi (2.7
bar). |
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SOLENOID VALVE OPTIONS (Model 8110164) |
| Standard
coil type 0247: |
Weatherproof IP65,
cable entry PG11 Various voltages DC, AC50Hz & 60Hz. |
| Explosion
Proof coil type 0270: |
EEx m II T4 & IP65
with flying leads. Various DC voltages. |
| Explosion
Proof coil type 0271: |
EEx m II T4 &
IP65 with flying leads. Various AC voltages,
50Hz & 60Hz. |
| Explosion
Proof coil type 3920: |
EEx em II T4/T6 &
IP65, Cable entry PG13.5, Various DC voltages. |
| Explosion
Proof coil type 3921: |
EEx em II T4/T6 &
IP65, Cable entry PG13.5, Various voltages AC, 50Hz & 60Hz. |
| Explosion
Proof coil type H213: |
UL listed for Class
1 groups C&D Class II groups E,F&G, Type 4 (watertight)
enclosure, 1/2" NPT with flying leads. voltages 24VDC and
120V60Hz. |
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