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Hytork® Air Fail Safe Actuator

 

 


The Hytork® Air Fail Safe Actuator is for larger valves with higher torque requirements, requiring reliable fail safe operation utilising a unique in-built air reservoir giving fail safe action without the torque losses inherent of spring designs.  For torque requirement valves up to 28500 inch.lbs (3220 Nm.) The  AFS (Air Fail Safe) actuator is designed to provide a high fail stroke torque in a double rack and pinion actuator that cannot be achieved using springs. All the safety and performance features of double rack and pinion actuators are maintained as is the Hytork®
"XL" reliability.

Using the time proven air accumulator system, and modern design techniques, Hytork® produces air chamber modules with all the pneumatic circuitry Safety protected within.

The HYTORK® AFS maintains the highest seen air supply pressure within the chamber modules, to be released upon control demand. This design also prevents closure "creeping" when air supply pressures drop, which occurs with all spring return designs. Torque output is constant in the powered stroke with only a small drop off on the fail stoke. The available torques are proportional to the air supply pressure. Spring changes for various air supply pressures need not be made.

The AFS operates as a double acting actuator in both directions until there is a loss of supply pressure. When this loss occurs, the compressed air stored in the chambers powers the actuator to close the valve. This makes the AFS Series suitable for use in ON/OFF and MODULATING CONTROL situations while still providing the fail safe requirement.  The AFS is supplied already furnished with an installed, direct mount solenoid valve. The coil type is selected to suit your site requirements. This saves on site piping and ensures the assembly has been fully tested.  Click here for information on Hytork®'s Fail Safe & Safety Spring Removal System.

Related Documentation:



Actuator Features & Benefits:

High Performance In The Fail And Powered Strokes

 
  • Constant torque output during normal operation.
  • A very low torque drop off on the fail stroke provides higher usable torque than spring designs.

High Reliability

 
  • All components are located and protected inside the air chamber modules.
  • A proven, successful track record.

Compact Heavy Duty Design

 
  • Similar in size to spring return designs yet three times the power output.
  • Central mounting over the valve prevents pipe twisting.
  • Balanced design eliminates the need for support brackets.
  • No side loads to wear the valve stem packing.
  • Lower actuator cost.

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4580AFS - Actuator Torque At Various Air Pressures

 

 

ACTION

AIR SUPPLY PRESSURE (psi) 40 50 60 70 80 90 100

Power Strokes

Torques (inch.lbs) from air supply pressure
to open

14204

17755

21306

24857

28408

31959

35510

to close

14204

17755

21306

24857

28408

31959

35510

Fail Stroke

Torques (inch.lbs) when loss of supply pressure occurs

at start of stroke

14204

17755

21306

24857

28408

31959

35510

at end of stroke

10653

13316

15980

18643

21306

23969

26633

 

ACTION

AIR SUPPLY PRESSURE (bar)

3.5 4.0 4.5 5.0 5.5 6.0 6.5
Power Strokes Torques (Nm) from air supply pressure

to open

2043

2335

2626

2918

3210

3502

3794

to close

2043

2335

2626

2918

3210

3502

3794

Fail Stroke Torques (Nm) when loss of supply pressure occurs

at start of stroke

2043

2335

2626

2918

3210

3502

3794

at end of stroke

1532

1751

1970

2189

2408

2626

2845

Diagrams & Charts

 


Positioner Operation


Protected from corrosion - protected from mechanical abuse.


Solenoid Operation

 


Dimensional Drawing







ISO F16 Valve Mounting Face



 

NAMUR VDI/VDE Accessory Mounting Face

   

DIMENSION

VERSION
 

Metric (mm)

USA (inches)

A

130

5.12

B

30

1.18

C

M5

10-24UNC

D

M20

3/4UNC

E

25

1

F (pcd)

165

6.5

G

4.00
4.10

0.157
0.161

H

30

1.18

J

5

0.197

K

M20

3/4UNC

L

25

1

M (pcd)

165

6.5

N (dia)
Location Ring

129.95
129.89

N/A
N/A

P
square

46.00
46.16

1.811
1.817

Weight

130kg

286lbs

Materials Of Construction

   
Body, End Caps & Chambers: Aluminum, Hard Anodized, Ceramigard treated and two part epoxy coated.
Pinion & Thrust Washer: Steel, Cobalt Nickel plated
Pistons: Aluminum
Safekey: 316 Stainless Steel
Bearings: DURASTRIP MoS2 impregnated polymer
"O" Ring Seals: Nitrile (Buna N) rubber
Operating times: Operating times will vary depending on the torque of the valve being operated and the supply air volume to the actuator. As a guide the normal operating time to operate from open to close and vice versa for both the supply and fail strokes is around 10 seconds. If faster operating times are required, install quick exhaust valves at the actuator.
Fail Stroke frequency: Once the actuator has been used in the fail stroke due to loss of supply pressure, a minimum of 30 seconds must be allowed to charge the chamber with supply air before the fail action is used again.
Operating Pressures: Maximum operating pressure 100psi (6.9 bar). Minimum operating pressure 40psi (2.7 bar).
SOLENOID VALVE OPTIONS (Model 8110164)
Standard coil type 0247: Weatherproof IP65, cable entry PG11 Various voltages DC, AC50Hz & 60Hz.
Explosion Proof coil type 0270: EEx m II T4 & IP65 with flying leads. Various DC voltages.
Explosion Proof coil type 0271: EEx m II T4 & IP65 with flying leads. Various AC voltages, 50Hz & 60Hz.
Explosion Proof coil type 3920: EEx em II T4/T6 & IP65, Cable entry PG13.5, Various DC voltages.
Explosion Proof coil type 3921: EEx em II T4/T6 & IP65, Cable entry PG13.5, Various voltages AC, 50Hz & 60Hz.
Explosion Proof coil type H213: UL listed for Class 1 groups C&D Class II groups E,F&G, Type 4 (watertight) enclosure, 1/2" NPT with flying leads. voltages 24VDC and 120V60Hz.
 

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Last Updated 11/14/08


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