CostSaver Way

Old Way

1. The HyVision switch box/junction box
2. The CATS or BANJO direct mount Solenoid valve range
3. The COSTSAVER PVC coated flexible steel (galvanised) conduit system

1. Switch box (no visual indication)
2. Switch box mounting bracket and screws
3. Switch box drive adapter
4. Switch box cable
5. Switch box cable glands
6. Junction box
7. Junction box bracket
8. Junction box screws
9. Junction box cable glands
10. Solenoid valve
11. Solenoid valve cable
12. Solenoid valve cable glands
13. Cable ties
14. Solenoid valve bracket and screws
15. Piping
16. Pipe fittings
     

The Hytork^® CostSaver System Eliminates:

• Electrical Junction Boxes

• Multiple Electrical Conduit Runs

• Expensive and vulnerable pneumatic tubing and fittings

• Fabricated brackets and couplings to the actuator + solenoid + switch packages

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Dramatic Reduction In Maintenance Costs

• The HyVision switch box/junction box
• The CATS or Banjo direct mount Solenoid valve range
• The CostSaver PVC coated flexible steel (galvanised) conduit system

• Its a Switch Box:
  • That can house up to four switches. (micro switch, proximity switch and reed switches)
• Its a Visual Indicator with no externally moving parts.
  • Providing the largest visual indication of any switch box on the market. After all why are you purchasing an indicator?  To see it easily and safely!
• Its a mounting bracket to the XL Series actuator.
  • Eliminates the need for additional brackets and couplings. Cost effective and designed to fit.
• It's a Position Monitor on Multi-port valves.
  • The visual indicator is set up so that when the actuator operates a multi-port valve the visual indicator shows the flow of the fluid passing through the valve.
• Its an Electrical Junction Box.
  • With up to three separate conduit entries, and sufficient terminals to easily wire four switches and two solenoids, the HyVision switchbox eliminates the expense and need for a separate junction box.

HyVision
The Heart Of The CostSaver System

How Do You Connect?

• Single Air Connection
  • Both the CATS and Banjo solenoid valves mount directly on the actuator eliminating all brackets and piping except the air supply.

Electrical Supply

• Switch and solenoid wiring made easy
  • The HyVision switch box is also your Electrical Junction Box. The solenoid valve wires pass through the furnished flexible conduit, which connects into one M20 HyVision conduit entry, and terminates on the internal terminal strips. Solenoid mains power and switch wiring (up to 4 independent switches) pass through the second M20 conduit entry to quickly complete the necessary wiring. You save both the cost of expensive additional conduit runs and the labour to install them.
• Corrosion Protection with the CostSaver
  • The CostSaver/CATS solenoid combination prevents dirty corrosive ambient air from entering spring return actuators without pressurising the spring chambers.  (See CATS page)
• Small Actuator CostSaver
  • For small Xl actuators up to size XL185, in clean environments, a Banjo Mount solenoid can be used with the CostSaver to further minimise costs.
• Dual Coil CostSaver
  • For dual coil or dual solenoid applications, an optional third M20 conduit entry is provided in the HyVision switch box. The second furnished flexible conduit is connected to this entry for wire termination inside.
     

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Quality Assurance From The Valve Automation Center

These include:

• Aluminium, SG Iron and specific application actuators
• Position monitoring switches and sensors
• High visibility visual indication switch enclosures
• Cost Savers
• Manual Override Gearboxes
• Positioners
• Hytork^® solenoid valves

All these standard Valve Automation products, assembled to a dimensioned CAD drawing, which can accompany the package for your complete documentation requirements.

A proven source for quality automation (ISO 9001) of all your 1/4 turn valve and damper requirements.

A typical process plant will have many types and manufacturers of 1/4 turn valves, with different Actuators, different Switches, different Solenoids, different Positioners and Brackets that are neither engineered nor consistent from one order to the next.

HYTORK'S VALVE AUTOMATION CENTER provides engineered similarity throughout your plant, lower spares, simplified installation, maintenance, documentation and easily trained technicians with overall reduced costs.

This service is also available from approved Hytork^® Distributors - for details telephone Hytork^®.
 

Electrical Classifications

• Steel Flexible Conduit:
  • Electro-galvanised strip spirally wound no packing. The strip is then covered with a contoured PVC sheath.
  • All fittings are Brass, Nickel Plated.
• Features:
  • Weatherproof and water resistant to IP54.
• Applications:
  • Used where some degree of weather proofing is required.

 Type A Conduit with Banjo Mounted Intrinsically Safe Solenoid Valve.

• Steel Flexible Conduit:
  • Electro-galvanised strip spiral wound with cotton packing. The strip is then covered with a heavy duty PVC outer covering with smooth surface to enable the adaptor to seal completely when assembled to give an IP66 rating.
  • All fittings are Brass, Nickel Plated.
• Features:
  • Weatherproof to IP66
• Applications:
  • Used where a definite water seal is required such as Off-Shore or Ship deck and Hygienic applications.

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Last Updated 11/14/08

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