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Ceramigard Finish
 

 

 
Ceramigard
is a unique surface finish of Di-Aluminium Tri-Oxide (AL203): a hard, corrosion resistant ceramic like coating protecting all body surfaces against wear and corrosion.
 
 

Why Ceramigard?

 
Actuators are typically made from aluminum - but why?
  • Low weight- good for manual handling, reduces mounting loading and distortion.
  • Overcomes problems where actuators are not mounted vertically above the valve.
  • Relatively low cost / high specification material.
  • Low coefficient of expansion so tends not to create problems due to thermal cycling.
  • Relatively easy to cast and extrude and so is economic to produce accurate castings.
  • Relatively easy and therefore cost effective to machine accurately.
  • The problem that relative to steel/iron the material, in its untreated state, is relatively soft and not particularly hard wearing.


Why do we use Ceramigard

To extend actuator life by being:-

  • More resilient to particles entering the unit.
  • More wear resistant than untreated or anodised aluminum.
  • Corrosion resistant.


How and what do we do to the product?

  • Applied to the body of the actuator - an intentional oxidisation of the surface.
  • End caps are anodised.
  • Aluminum trioxide Al203 a very hard crystalline surface treatment up to 125um (anodising up to 30um only).
  • Forms a compressive skin that won't de-laminate.
  • Very hard finish.
  • Wear resistant.
  • Toughens up threads.
  • Very small increase in size.
  • Pockets equivalent to 1 foot wide and 100 yards deep - good for grease retention.
  • Corrosion resistant.

 


Send comments to:
WebMaster.ValveAutomation@EmersonProcess.com


Last Updated 11/14/08


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